Choose your country

Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2

Cookies & Biscuits Production

Cookies & Biscuits Production Process

Production Process Cookies & Biscuits

1. Mixing & Feeding Dough

1. Mixing & Feeding Dough

Hoppers feed the dough to the production process. An inclined conveyor then takes the dough to the section where sheets or other shapes are made.

Biscuit Process Step 1
Flour

Belt Specifications Required

Good grip and release properties, as well as suitability for foodstuffs in general are the top priorities for transferring dough between different stages in the process. Patterned belts can also be advisable depending on the conveying angle. Tiny return radii facilitate release of the dough at the end of the conveyor.

Our Solution

Forbo Movement Systems offers both conventional fabric-based and homogenous belts for these conveying tasks. They offer the properties required for conveying foodstuffs and good grip and release of the dough.

Conveying of Dough

Features, Functions, Benefits

As well as providing a high standard of hygiene, the belts come with various coating materials and patterns in the interests of superior grip and release properties. They are easy to clean and MHLW, EU and FDA compliant. Belt edge sealing (Smartseal) can also be applied.

Other Information

If required, splices can also be made on-site. We offer various splicing methods and tools for fabric-based and homogenous belts.

Downloads

For more detailed information on suitable products, please consult our Siegling Belting – Food brochure (Ref. no. 269) and the Siegling Transilon Conveyor and Processing Belts brochure (Ref. no. 224).

  • 269 EN – Siegling Belting Food

    Siegling Belting Food
    Ref.-No. 269 | PDF | EN

  • 224 EN – Siegling Transilon Product Range

    Siegling Transilon Product range
    Ref.-No. 224 | PDF | EN

2A. Lamination & Rotary Cutting

2A. Lamination & Rotary Cutting

The dough is shaped into different types of baked goods in various processes. The dough is rolled out and formed or cut out, or it undergoes more complex processing and is folded, rolled and then cut out. The rest of the dough is then returned to the dough hopper (See section 2B on forming).

Biscuit Production Process Step 2A
Biscuit Production

Belt Specifications Required

Good grip and release properties, superb positioning accuracy and suitability for foodstuffs in general are the top priorities for these processes. Straight tracking and incision-resistant surfaces are required when forming and cutting out the dough. Tiny return radii (knife edges) are needed when transferring the formed pieces of dough.

Our Solution

Forbo Movement Systems offers numerous fabric-based, elastic and homogenous belts for these conveying and processing tasks. These provide the properties necessary for conveying foodstuffs, good grip and the technical specifications for knife edges and cutting out dough.

Dough Processing
Dough Processing

Features, Functions, Benefits

Uncoated urethane or cotton-coated belts are used for forming the dough. Laterally stiff belts with incision-resistant coatings made of PU or polyolefin are the first choice for cutting out and forming the dough. Belt edge sealing (Smartseal) can be applied to many of the belts. These belts’ good release properties minimize the need for flour as a release agent. They are easy to clean and EU and FDA compliant.

Other Information

Neat splices leave virtually no traces on the bottom of the products. If required, splices can also be made on-site. We offer various splicing methods and tools for fabric-based, elastic and homogenous belts.

Downloads

For more detailed information on suitable products, please consult our Siegling Belting – Food brochure (Ref. no. 269) and the Siegling Transilon Conveyor and Processing Belts brochure (Ref. no. 224), Belts for the food and packaging industries – Blue, safe and elastic (Ref. no. 205), Smartseal – Patented belt edge sealing to maximise hygiene (Ref. no. 247), New cutting belts for reliable dough processing (Ref. no. 300).

  • 269 EN – Siegling Belting Food

    Siegling Belting Food
    Ref.-No. 269 | PDF | EN

  • 224 EN – Siegling Transilon Product Range

    Siegling Transilon Product range
    Ref.-No. 224 | PDF | EN

  • 247 EN – Smartseal – patented belt edge sealing to maximise hygiene

    Siegling Transilon Smartseal
    Ref.-No. 247 | PDF | EN

  • 205 EN – Belts for the food and packaging industries – blue, safe and elastic

    Belts for the food and packaging industries
    Ref.-No. 205 | PDF | EN

  • 300 EN – Siegling Transilon New cutting belts for reliable dough processing

    New cutting belts for reliable dough processing
    Ref.-No. 300 | PDF | EN

2B. Rotary Moulder

2B. Rotary moulder

As an alternative to the processes described in section 2A, demoulding rollers can also create the shapes required from the pieces of dough. Another roller presses the dough into the hollow sections on the forming roller. The pieces of dough are released from the hollows in the roller when they come into contact with a conveyor belt, which is key to the success of the process.

Biscuits Production Process Step 2B
Conveying of Biscuits (Bahlsen)

Belt Specifications Required

To form the dough using rollers, a belt that’s suitable for use with foodstuffs and with relatively high belt tension is required. In order to transfer the formed pieces of dough to the belt, the belt’s surface needs to create a suction effect. Tiny return radii (knife edges) are required when transferring the formed pieces of dough to other belts. Scrapers are applied to clean the belt surface, which means that the belt surfaces need to be able to withstand wear and tear.

Our Solution

Forbo Movement Systems provides belts with superior tensile strength and coatings with exceptional mechanical resistance. These comply with food safety regulations and meet the functional requirements of the belt surface. What’s more, the belts are ideal for knife edges.

Features, Functions, Benefits

The belts (polyamide fabric or cotton coated) are FDA/EU approved, shrink resistant and can come with belt edge sealing (Smartseal). The belt coatings are resistant to wear and tear, suitable for use with metal scrapers and have good release properties. The Z-splice can be made at a 60° angle so that the belt tracks very smoothly over the forming roller.

Other Information

Neat splices leave virtually no traces on the bottom of the products. If required, splices can also be made on-site. We offer various splicing methods and tools for fabric-based belts

Downloads

For more detailed information on suitable products, please consult our Siegling Belting – Food brochure (Ref. no. 269) and the Siegling Transilon Conveyor and Processing Belts brochure (Ref. no. 224), Smartseal – Patented belt edge sealing to maximise hygiene (Ref. no. 247).

  • 269 EN – Siegling Belting Food

    Siegling Belting Food
    Ref.-No. 269 | PDF | EN

  • 224 EN – Siegling Transilon Product Range

    Siegling Transilon Product Range
    Ref.-No. 224 | PDF | EN

  • 247 EN – Smartseal – patented belt edge sealing to maximise hygiene

    Siegling Transilon Smartseal
    Ref.-No. 247 | PDF | EN

3. Baking

3. Baking

Once they have been turned into products, the pieces of dough are conveyed to the oven and baked there. While still hot, they are transferred from the oven belt to the out-feed belt and sent on for further processing.

Biscuits Production Process Step 3
Conveying of Dough for Pretzel Sticks

Belt Specifications Required

The in-feed and out-feed belts must be able to withstand high temperatures for short periods of time and have good release properties. The belts are constantly exposed to high temperatures in the oven itself. Tiny return radii are required to transfer the products. The belts must be suitable for use with foodstuffs.

Our Solution

Metal flat or mesh belts, not supplied by Forbo Movement Systems, are used in the oven. Fabric-based conveyor belts (Siegling Transilon) or plastic modular belts (Siegling Prolink), which are resistant to the oven’s radiation heat, are ideal options as in-feed and out-feed belts. These are food-grade belts and can be used over tiny return radii.

S15-47 RSA, Flatbread
Knife Edge Transfer of Biscuits (Bahlsen)

Features, Functions, Benefits

For this application, fabric-based belts (Siegling Transilon) are usually made endless with a 60° Z-splice. This type of splice means that the belt tracks exceptionally smoothly over knife edges. Mechanical fasteners can also be applied. Belt edge sealing can be added too if a very high standard of hygiene is required. In addition to offering hygienic surfaces through and through, plastic modular belts (Siegling Prolink) also come with tiny return radii. All belt types are available with patterns that provide good release properties. They are easy to clean and EU and FDA compliant.

Other Information

Neat splices leave virtually no traces on the bottom of the products. If required, splices can also be made on-site. No special tools are needed for Siegling Prolink plastic modular belts. We offer various splicing methods and tools for fabric-based and homogenous belts.

Downloads

For more detailed information on suitable products, please consult our Siegling Belting – Food brochure (Ref. no. 269) and the Siegling Transilon Conveyor and Processing Belts brochure (Ref. no. 224), Smartseal – Patented belt edge sealing to maximise hygiene (Ref. no. 247) and the Siegling Prolink Engineering Manual (Ref. no. 888).

  • 269 EN – Siegling Belting Food

    Siegling Belting Food
    Ref.-No. 269 | PDF | EN

  • 224 EN – Siegling Transilon Product Range

    Siegling Transilon Product range
    Ref.-No. 224 | PDF | EN

  • 247 EN – Smartseal – patented belt edge sealing to maximise hygiene

    Siegling Transilon Smartseal
    Ref.-No. 247 | PDF | EN

  • 888 EN – Siegling Prolink Engineering Manual

    Siegling Prolink Engineering Manual
    Ref.-No. 888 | PDF | EN

4. Cooling Sections

4. Cooling Sections

Before they are put into piles and packaged, the baked goods cool down on the cooling section and the surfaces dry. Curved conveyors are often added to the relatively long cooling sections.

Biscuit Production Process Step 4
Conveying of Biscuits (Bahlsen)

Belt Specifications Required

The belts must be suitable for use with foodstuffs. They need to have relatively heat- and abrasion-resistant surfaces and be able to cope with curved applications.

Our Solution

Both fabric-based conveyor belts (Siegling Transilon) and plastic modular belts (Siegling Prolink) with heat-resistant surfaces can be used as cooling belts. Each is available as curved belts and suitable for use with foodstuffs.

Curved Conveying of Biscuits (Bahlsen)
Spiral Tower

Features, Functions, Benefits

All Transilon belts for cooling applications are easy to clean, EU and FDA compliant and can come with belt edge sealing (Smartseal). Curved belts with fabric tension members have enhanced fabric designs (e.g. are longitudinally and laterally flexible). They are made of several segments, resulting in a good distribution of force in the belt. Plastic modular belts (Siegling Prolink) are also suitable for straight and curved sections. Often spirals are used for this application. Belt types with a large open area enhance cooling processes in the baked goods and are also ideal for use in very low temperatures.

Other Information

Neat splices leave virtually no traces on the bottom of the products. If required, splices can also be made on-site. No special tools are needed for Prolink plastic modular belts. We offer various splicing methods and tools for fabric-based belts.

Transfer of Biscuits on Prolink S 13-0 NPY blue

Downloads

For more detailed information on suitable products, please consult our Siegling Belting – Food brochure (Ref. no. 269) and the Siegling Transilon Conveyor and Processing Belts brochure (Ref. no. 224), Smartseal – Patented belt edge sealing to maximise hygiene (Ref. no. 247) and the Siegling Prolink Engineering Manual (Ref. no. 888), Radius belts for spiral conveyors (Ref. no. 321).

  • 269 EN – Siegling Belting Food

    Siegling Belting Food
    Ref.-No. 269 | PDF | EN

  • 224 EN – Siegling Transilon Product Range

    Siegling Transilon Product range
    Ref.-No. 224 | PDF | EN

  • 247 EN – Smartseal – patented belt edge sealing to maximise hygiene

    Siegling Transilon Smartseal
    Ref.-No. 247 | PDF | EN

  • 888 EN – Siegling Prolink Engineering Manual

    Siegling Prolink Engineering Manual
    Ref.-No. 888 | PDF | EN

  • 321 EN – Siegling Prolink Radius belts for spiral conveyors

    Siegling Prolink Radius Belts for Spiral Conveyors
    Ref.-No. 321 | PDF | EN

5. Detection & Packaging

5. Detection & Packaging

A range of different methods is used to detect whether foreign bodies are present in the products. These detection processes can be integrated at various points in the production process. The products are weighed and packaged to prepare them for sale. The products are usually packaged in bags or trays and then wrapped. Depending on the machinery and the product, the products are then labelled, wrapped and/or repackaged and deep frozen if necessary.

Biscuit Production Process Step 5
Packaging (Schubert)

Belt Specifications Required

The belts need to be suitable for use with foodstuffs and easy to clean. Specific belt characteristics are also required, such as uniform thickness during the weighing process, good grip in order to position the product precisely and good release properties during the labelling process. In the case of metal detectors and x-ray equipment, the requirements depend on the application. In deep-frozen sections, the belt must not become brittle at temperatures down to -40°C.

Our Solution

Forbo Movement Systems’ portfolio stands apart for its exceptional quality and wide selection of types. The ranges offer numerous special belt types geared to particular tasks and comply fully with the requirements of your HACCP concept.

Packaging of Biscuits (Bahlsen)
Packaging of Biscuits (Bahlsen)

Features, Functions, Benefits

Special surface characteristics make the portioning and wrapping process easier and more reliable. Special finishes for weigher belts provide extremely precise splices of the same thickness. Antistatic or non-antistatic belts are available for metal detectors, depending on requirements. To ensure safe x-raying, belts with a high friction coefficient on the top face are used so that the equipment’s safety curtain can pass through without the products on the conveyor belt slipping. The food-grade Prolink series, made of polyoxymethylene (POM) or polyethylene (PE), offer exceptionally long service lives when products need to be deep frozen.

Other Information

If required, all belt types can be spliced on the conveyor itself. No special tools are needed for Prolink plastic modular belts. We offer various splicing methods and tools for fabric-based and homogenous belts.

Portioning of Biscuits (Bahlsen)

Downloads

For more detailed information on suitable products, please consult our Siegling Belting – Food brochure (Ref. no. 269) and the Siegling Transilon Conveyor and Processing Belts brochure (Ref. no. 224), Smartseal – Patented belt edge sealing to maximise hygiene (Ref. no. 247) and the Siegling Prolink Engineering Manual (Ref. no. 888), Radius belts for spiral conveyors (Ref. no. 321), High grip coatings that take a firm hold (Ref. no. 191).

  • 269 EN – Siegling Belting Food

    Siegling Belting Food
    Ref.-No. 269 | PDF | EN

  • 224 EN – Siegling Transilon Product Range

    Siegling Transilon Conveyor and Processing belts Product range
    Ref.-No. 224 | PDF | EN

  • 247 EN – Smartseal – patented belt edge sealing to maximise hygiene

    Siegling Transilon Smartseal
    Ref.-No. 247 | PDF | EN

  • 888 EN – Siegling Prolink Engineering Manual

    Siegling Prolink Engineering Manual
    Ref.-No. 888 | PDF | EN

  • 321 EN – Siegling Prolink Radius belts for spiral conveyors

    Siegling Prolink Radius Belts for Spiral Conveyors
    Ref.-No. 321 | PDF | EN

  • 191 EN – Siegling Transilon High Grip – Coatings that take a firm hold

    Siegling Transilon High Grip
    Ref.-No. 191 | PDF | EN